Site Quality Engineer - Senior

DESCRIPTION

Key Responsibilities

• Lead supplier corrective action processes including containment, root cause analysis, and implementation of corrective actions.

• Support and influence PPAP and APQP processes to ensure robust product and process validation.

• Conduct and support quality audits at supplier and internal sites.

• Drive continuous improvement initiatives using Lean, Six Sigma, A3, 7-step problem solving, and AIAG core tools.

• Design and support VPI (Value Package Introduction) product launch plans.

• Measure and analyze supplier quality performance and collaborate on improvement plans.

• Coach and mentor less experienced team members in quality practices.

• Apply Quality 4.0 tools and digital systems to enhance quality outcomes.

RESPONSIBILITIES

Qualifications

• Bachelor’s degree in Engineering or a related technical/scientific field (required).

• Relevant certifications in Quality Management, Six Sigma, or related disciplines are a plus.

• May require licensing for compliance with export controls or sanctions regulations.

Core Competencies

• Values Differences – Embraces diverse perspectives and cultures.

• Customer Focus – Builds strong relationships and delivers customer-centric solutions.

• Communicates Effectively – Tailors communication to different audiences.

• Problem Solving – Uses structured methods to identify root causes and implement solutions.

• Advanced Product Quality Planning – Ensures customer satisfaction through structured planning.

• Statistical Foundations – Applies statistical tools to influence decisions.

• Measurement Science – Understands metrology and measurement uncertainty.

• Project Issue and Risk Management – Identifies and mitigates risks effectively.

• Quality 4.0 – Leverages digital tools like digital twins, simulation, and connected systems.

• Quality Influence – Engages stakeholders and drives quality-focused decisions.

• Interpreting Technical Requirements – Applies GD&T and engineering standards.

• Manufacturing Process Validation – Uses DFMEA, PFMEA, Control Plans, and PPAP.

• Auditing – Conducts effective quality and safety audits.

• Develops Talent – Coaches and develops team members.

QUALIFICATIONS

Skills and Experience

Required:

• Minimum 2 years of experience in manufacturing or quality roles.

• Strong understanding of casting, heat treatment, and machining processes.

• Experience in automotive or similarly regulated industries preferred (3+ years ideal).

Casting Knowledge:

• Technical feasibility studies, simulation techniques, and pattern design.

• Understanding of casting types, defects, machinability, and soundness criteria.

• Proficiency in microstructure analysis, radiography, and welding processes.

Heat Treatment:

• Knowledge of hardening, tempering, annealing, normalizing, and carburizing.

• Familiarity with microstructure elements like carbides, retained austenite, and grain size.

• Experience with induction hardening processes.

Machining:

• Interpretation of part design and material/tool selection.

• Understanding of machining features, methods, setups, and tool changes.

• Knowledge of tolerance, surface finish, and machine/tool limitations.